Created on 11.10

Zinc-Nickel vs Zinc Plating, Dacromet & Stainless Steel | Hydraulic Flanges & Fittings Surface Treatment

Each surface finish serves distinct operating environments and budget targets. Trivalent zinc plating offers an economical option for dry, inland and low‑pressure applications. Dacromet performs well at elevated temperatures yet is less suitable for sealing surfaces and frequently threaded connections. Our preferred zinc‑nickel alloy plating delivers balanced high salt‑spray resistance, stable thread tolerance and low hydrogen‑embrittlement risk, making it the cost‑effective solution for humid, splash and coastal mobile hydraulics. 316L and duplex 2205 stainless steel provide superior inherent corrosion resistance for continuous seawater exposure and aggressive chemical conditions, at a higher material and machining cost.
Item
Zinc-Nickel Plating
Trivalent Zinc Plating
Dacromet
316L Stainless Steel
Duplex 2205
NSS (no red rust, ISO9227)
720–1200 h
72–240 h
500–1000 h
≥2000 h
>3000 h
Continuous Temp.
Up to 200℃
≤120℃
Up to 300℃
Up to 450℃
Up to 500℃
Coating Thickness
5–10 μm
5–12 μm
8–15 μm
No coating
No coating
Thread Tolerance
Excellent
Good
Risk of oversize on fine thread
Excellent
Excellent
Hydrogen Embrittlement
Low (bake for high-tensile steel)
Medium-high
None
None
None
Typical Use
Construction, mining, offshore splash zone, mobile hydraulics
Indoor, dry inland, low-pressure hydraulics
Fasteners, high-temp parts
Coastal, chemical exposure
Subsea, seawater immersion
Cost Level
Medium-high
Low
Medium-high
High
Very high

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